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SCADA Monitoring
Monitor machines, equipment and sensors in real time.
THE PLATFORM
One Operational View Across Your Factory
Connect plant-floor equipment, energy infrastructure and industrial data in a secure On-Premise platform.
CAPABILITIES
Built for the Reality of Industrial Operations
Explore any capability card below to inspect architecture, industrial protocols, live telemetry, and verified factory case studies.
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Energy Monitoring
Track electrical consumption, demand and energy performance.
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Power Quality
Analyze voltage, current, frequency, harmonics and power quality.
04
Sensor Analytics
Visualize analog and digital sensor data with historical analysis.
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Alarms & Alerts
Act on critical conditions with clear, configurable alarm workflows.
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Industrial Synoptics
Build interactive 2D and 3D views for machines and processes.
ISO 50001 CERTIFIED EnMSISO 50001:2018 Energy ManagementIEC 61557-12 Power Metering
Energy Monitoring
Multi-Utility WAGES Telemetry, Sub-Metering & Specific Energy Consumption (SEC)
RockLyzor Energy Monitoring converts raw digital power meters, steam flow sensors, gas totalizers, and water circuits into an automated, audit-ready Energy Management System (EnMS). By correlating real-time utility consumption with production batch logs, teams identify hidden idle losses, forecast peak demand penalties, and verify equipment efficiency without manual meter reading rounds.
Compliance:ISO 50001:2018 Energy ManagementIEC 61557-12 Power MeteringGHG Protocol Scope 1 & 2IPMVP Option B/C
Live Telemetry State
Continuous Industrial Scan
Total Active Load
542.8 kW
+1.8% vs last week avg
15-Min Demand Buffer
118 kW
Safe below 650 kW penalty limit
Specific Energy (SEC)
1.38 kWh/kg
-9.2% vs baseline target
Carbon Generation Rate
216 kg CO₂/h
Scope 2 electrical grid
Bus cycle frequency: 50msData loss protection: Active
Core Architectural Features
Enterprise-grade functionality engineered for plant-floor reliability
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Multi-Utility WAGES Ingestion
Unified telemetry ingestion covering Water, Air (compressed air), Gas (natural/LPG), Electricity (3-phase power), and Steam with normalized kWh and MWh equivalents.
Full factory utility accounting on one glass pane
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Specific Energy Consumption (SEC)
Automated real-time division of energy usage against production quantities (kWh/ton, kWh/piece, or kWh/m³), pinpointing shifts or machines deviating from optimal curves.
Real-time cost per production unit calculation
03
Predictive Peak Demand Shaving
Sliding-window demand monitoring that forecasts 15-minute average kW consumption against contractual maximums, triggering early shed alerts before penalty surcharges apply.
Prevents thousands in utility peak contract penalties
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ISO 50001 Regression Baselines
Automated Energy Performance Indicators (EnPIs) calculated with cumulative sum (CUSUM) regression models normalized for heating/cooling degree days and output tonnage.
Audit-ready energy review documentation in one click
Industrial Protocols & Interfaces
Native multi-vendor communication without third-party OPC middleware licenses or external bridges.
Modbus RTU over RS-485 (Daisy Chain)Modbus TCP (Sub-metering Gateways)M-Bus & Wireless M-Bus (EN 13757)Pulse Meter Accumulator InputsIEC 60870-5-104 Substation FeederBACnet MS/TP Energy GatewaysEthernet PM5000 / Diris / Sentron Native
Air-Gapped OT Network Architecture
Runs entirely within local manufacturing subnets (VLANs). No cloud uplink required for operations or real-time HMI rendering.
Technical Specifications
Deterministic performance metrics verified on industrial server environments.
Meter Sampling Interval1-second true RMS power / 15-minute billing intervals
Supported Meter BrandsSchneider PM5000/PM8000, Socomec Diris, Janitza, ABB, Siemens PAC
Tariff CapabilitiesTime-of-Use (TOU), Peak/Off-Peak/Shoulder, Seasonal, Reactive KVARh
Baseline EngineMulti-variable linear regression (CUSUM, EnPI) with degree-day correction
GHG Carbon TrackingScope 1 & Scope 2 CO₂e calculation based on dynamic regional grid factors
Audit ExportCSV, Excel, PDF automated weekly/monthly ISO 50001 compliance dossiers
Verified Factory Case StudyIndustry: Continuous Textile Dyeing & Spinning Facility
Operational Challenge
Unsynchronized boiler cycles and simultaneous motor startup spikes incurred over $28,000 in annual peak utility penalty tariffs, with no visibility into per-loom energy consumption.
RockLyzor Deployment
Installed RockLyzor Energy Monitoring connecting 48 electrical sub-meters and 8 steam vortex flowmeters across 4 production halls.
Measured Results
- 19.2% reduction in overall annual energy expenditure
- 100% elimination of 15-minute contract peak demand overage penalties
- Attained ISO 50001 energy certification in under 6 months
Switch Capability:
DEPLOYMENT
Control Stays Inside Your Infrastructure
RockLyzor is deployed On-Premise, close to the systems it monitors. Your teams retain control of data, network architecture and access.
Local network deployment
Industrial protocol integration
Role-aware monitoring access
Start with your operation
Ready to See Your Factory Differently?
Discover how RockLyzor can centralize your industrial data and give your team real-time operational visibility.