01
SCADA Monitoring
Monitor machines, equipment and sensors in real time.
THE PLATFORM
One Operational View Across Your Factory
Connect plant-floor equipment, energy infrastructure and industrial data in a secure On-Premise platform.
CAPABILITIES
Built for the Reality of Industrial Operations
Explore any capability card below to inspect architecture, industrial protocols, live telemetry, and verified factory case studies.
02
Energy Monitoring
Track electrical consumption, demand and energy performance.
03
Power Quality
Analyze voltage, current, frequency, harmonics and power quality.
04
Sensor Analytics
Visualize analog and digital sensor data with historical analysis.
05
Alarms & Alerts
Act on critical conditions with clear, configurable alarm workflows.
06
Industrial Synoptics
Build interactive 2D and 3D views for machines and processes.
IEEE 519 & EN 50160 COMPLIANCEIEEE 519-2022 Harmonic LimitsEN 50160 Grid Quality
Power Quality
Harmonic Distortion Spectral Analysis, Microsecond Voltage Sag Recording & Power Factor Optimization
Modern variable frequency drives (VFDs), servo systems, robotic arms, and induction furnaces generate non-linear currents that distort factory voltage waveforms. RockLyzor Power Quality performs Class A continuous monitoring to analyze Total Harmonic Distortion (THD) up to the 63rd order, capture voltage sags and swell transients, and maintain power factor correction banks to shield sensitive CNC machinery from costly failures.
Compliance:IEEE 519-2022 Harmonic LimitsEN 50160 Grid QualityIEC 61000-4-30 Class A MeasurementIEC 61000-4-7 Harmonics
Live Telemetry State
Continuous Industrial Scan
Voltage THD (V-THD)
1.74 %
IEEE 519 limit < 5.0%
Current THD (I-THD)
5.82 %
Within distribution limits
Power Factor (cos φ)
0.984 Lag
Zero reactive billing penalty
Voltage Unbalance
0.38 %
IEC limit < 2.0%
Bus cycle frequency: 50msData loss protection: Active
Core Architectural Features
Enterprise-grade functionality engineered for plant-floor reliability
01
Harmonic Spectral Decomposition
Continuous Fourier analysis of phase voltages and line currents from the 1st through the 63rd harmonic order, isolating critical 5th, 7th, 11th, and 13th harmonic currents that overheat transformer windings.
Identifies resonance and filter degradation before equipment trips
02
High-Speed Sag & Swell Transient Capture
Sub-cycle RMS evaluation (< 10ms trigger) detecting grid switching transients, lightning surges, and voltage sags caused by heavy motor startup across the municipal feeder.
Microsecond event capture with full COMTRADE waveform oscillography
03
True Power Factor & Displacement (cos φ)
Accurate decomposition of active (kW), reactive (kVAR), and apparent (kVA) power with automated step recommendation for power factor correction capacitor banks to eliminate utility penalties.
Keeps average power factor above 0.98 lagging
04
Voltage Unbalance & Neutral Loading
Continuous computation of Voltage Unbalance Factor (% VUF) and zero-sequence triplen harmonic currents (3rd, 9th, 15th) circulating in neutral conductors, preventing motor derating.
Guarantees unbalance remains under the strict 2.0% IEC limit
Industrial Protocols & Interfaces
Native multi-vendor communication without third-party OPC middleware licenses or external bridges.
Modbus TCP (High-speed Waveform Registers)IEC 61850 MMS (Substation Automation)DNP3 over TCP/IPFTP Waveform COMTRADE DownloaderIEEE 1159 Event Log IngestionSerial RS-485 Power Quality Transducers
Air-Gapped OT Network Architecture
Runs entirely within local manufacturing subnets (VLANs). No cloud uplink required for operations or real-time HMI rendering.
Technical Specifications
Deterministic performance metrics verified on industrial server environments.
Class A ComplianceIEC 61000-4-30 Edition 3 Class A precision
Harmonic Measurement1st to 63rd harmonic order (THD-V and THD-I)
Sampling ResolutionUp to 512 samples per electrical cycle (25.6 kHz)
Sag/Swell ThresholdsConfigurable 10% to 90% sag, 110% to 180% swell
Waveform FormatIEEE C37.111 COMTRADE (Common Format for Transient Data Exchange)
Grid StandardsAutomated EN 50160 & IEEE 519-2022 weekly compliance verification
Verified Factory Case StudyIndustry: High-Precision Aerospace CNC Machining
Operational Challenge
Random spindle drive inverter faults and transformer insulation overheating caused catastrophic scrap events averaging $62,000/month with zero diagnostic clues.
RockLyzor Deployment
Installed RockLyzor Power Quality continuous monitoring on main 400V busbars with automated harmonic threshold traps.
Measured Results
- Uncovered 5th harmonic resonance created by a degraded passive harmonic filter within 48 hours
- Prevented imminent burnout of two 1,250 kVA primary dry-type transformers
- 12 consecutive months of zero harmonic-related spindle drive trips
Switch Capability:
DEPLOYMENT
Control Stays Inside Your Infrastructure
RockLyzor is deployed On-Premise, close to the systems it monitors. Your teams retain control of data, network architecture and access.
Local network deployment
Industrial protocol integration
Role-aware monitoring access
Start with your operation
Ready to See Your Factory Differently?
Discover how RockLyzor can centralize your industrial data and give your team real-time operational visibility.